Visualization System
BE Operation Visualization System
The BE Operation Visualization System is a product of Benda Engineering.
About Benda Engineering Co., Ltd.
The BE Operation Visualization System is a solution aimed at managing and optimizing production equipment. It enables real-time monitoring of operational status, tracking of electricity usage, and centralized management of production data. With this system, manufacturing companies can improve equipment operational efficiency, reduce energy costs, and make data-driven decisions. Specifically, it collects and analyzes detailed operational and power consumption data from each piece of equipment on the production line in real time, allowing for the optimization of production processes and preventive maintenance based on this information.
Specification
This system uses sensors to monitor the operational status of production equipment and electricity usage, which can be accessed via the web.
Main Features
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- Real-time
- Real-time monitoring of the operational status of production equipment.
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- Power usage conversion
- Monitoring the electricity usage of production equipment.
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- Production data analysis
- Analyze the operation, stop, and CT of equipment by item and display the results in graphs.
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- Remote
- Monitor the status of equipment installed remotely.
Installation Procedure
From sensor and equipment installation to data verification and analysis, our engineers will provide support.
BE Operation Visualization SystemMagnetic / Optical Sensor Type (Standard type)
This is a simple type where sensors are simply installed on the equipment, allowing the operation status and output for each time period to be visualized on the web. There is no burden on the workers during data acquisition. It can be easily installed on equipment from the Showa era as well.
Magnetic Sensor
Optical Sensor
Device
BE Operation Visualization SystemMagnetic / Optical Sensor Type (Stop-Reason acquisition type)
This is the basic type with the addition of a wireless stop reason transmitter. It allows for the acquisition of information on any 9 stop reasons, making it ideal for investigating the factors that hinder productivity. Additionally, to prevent counting adjustments or idle operations during downtime, it enables the acquisition of highly accurate production numbers.
BE Operation Visualization SystemMagnetic / Optical Sensor Type Dedicated Software
By analyzing the acquired data with dedicated software, the operational status for the day is visualized in detail, and automatic calculations can be made for metrics such as uptime rate, performance rate, and output by time. By comparing these with set benchmarks, inefficiencies are revealed, enabling efficient improvements.
BE Operation Visualization SystemCurrent Sensor Type
By installing a current sensor, the equipment's power consumption is measured. The measurement data is visualized on the web, allowing for a detailed understanding of the equipment's power consumption. Carbon dioxide emissions can be calculated from the measurement data and the coefficients provided by the electricity provider.
BE Operation Visualization SystemCurrent Sensor Type Dedicated Software
The changes in daily power consumption (= CO2 emissions) can be determined from the acquired data. By analyzing daily totals, weekly totals, and monthly totals, new insights (issues) can be discovered. Setting thresholds allows for the visualization of operational status as well.
